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Development and Trialling of Mylar Sails - A Progress Report from Frank Bethwaite

The background:

  1. At the Japanese worlds I was asked to trial an asymmetric spinnaker. I did so, found that it didn’t work and analysed it and realised that it couldn’t work, and canned the idea.
  2. From the following ferment I distilled the Tasar Two idea. Had that run to trial and proved as successful as I believe it would have been, the twin classes would by now be growing strongly with the expectation of a forty to fifty year future, because there is nothing remotely like it even now on the market. Those who were so selfish as to oppose even a civilised trial, look in the mirror.
  3. A Melbourne group inspired by Alistair Murray promoted the Tasar locally to such good effect that interest and demand from Victoria has risen from zero to twenty plus, and as a follow-on I have been asked to re-image the class with mylar sails. The hope here is that this will spur the renewed interest beyond Victoria and beyond Australia.
    This sets the scene for a fourth try.

It is time to explain why I am doing what I am doing.

My starting point is a relatively small, hard, manually adjustable rig of extraordinary efficiency in steady air. Its area is right for 300lb crews. It is too small for today’s heavier crews.

My brief is to do the best I can with Mylar sails which will fit on the existing spars.

My intention is to produce the fastest sails possible with present knowledge within that brief for crews now averaging say 320 to 330 lbs.

In the years since 1975 when we signed off on the Tasar sails we have learned much. Of key importance to this project are three factors which we did not know thirty years ago

1. The wind speed fluctuates within gusts by about 18 to 20% every 5 to 8 seconds. This makes a mockery of manual adjustment, because manual adjustment for the gust and the lull every minute or so can access only a fraction of the potential advantage. This understanding has lead to the automatic rig. The Tasar spars are too stiff to do the automatic job by themselves, but I will try to create a rig which will be efficient when sailed by crews who steer and trim sheet with a light and springy touch like a fisherman with a big fish on a light line.

2. The turbine blade effect. In considering this let us look at three factors:

a. The first is that most races are sailed in winds of less than 12 knots.

b. The second is that what we want from our sails when sailing to windward in winds of less than 12 knots is higher force, not best lift/drag. (for the purist, optimum power factor.)

c. The third is that a sail which is set to exhaust into the area of lowest pressure of the sail behind it acts like a turbine blade. The pressure at the leading edge of the jib is greater than the pressure at the trailing edge (the jib leech) which is just to leeward of the mast where flow speed is highest and pressure lowest. So the flow around the lee side of the jib is accelerated and the sail pulls harder and develops greater force. Julian put the first cuff on the Eighteen footer “Looney Tunes”. His object was to stop the spinnaker from tangling around the mast base. The boat bolted. So did all the other boats to which we fitted cuffs. It was only some years later that I realised that the logic had almost nothing to do with the mainsail. What was happening was that the cuff was extending the area of lower pressure just to leeward of the mast down to the deck level of the lower jib, and this lower jib was suddenly beginning to pull much harder than it can when there is no cuff. And this low level is exactly where it serves best.

So I now look at the present Tasar rig as three levels

d. From the deck up two feet to the boom, there is eighteen inches of jib which is doing half the job.

e. From two feet to about 11 feet the sails are efficient and powerful.

f. From 12 feet to the masthead the aerodynamics are good but the dynamics are too stiff to yield properly.

3. Smoother transition from light air (0 to 5 kts at height of 5m, laminar flow, with glassy water surface) to breeze (6 kts plus at 5m, turbulent flow, with rippled water surface.) In the lab and in the aerodynamicists’ wind tunnels the boundary layer flow trips abruptly from laminar to turbulent. At the time I designed the Tasar rig I thought it always tripped abruptly over the water too, and proportioned the rig accordingly. I now believe that there is a blending which is dependent on both surface roughness and temperature. Over a hot rough beach the flow will trip turbulent abruptly, Over cold smooth water the transition will be smoothed to the point where it may need up to 8 knots to develop turbulence to masthead height. The practical effect is that I now think that sails with more area higher will be faster not just to 6 kts, but often through to 8 kts.

My object with the new rig is:

  1. That the whole jib from deck to 11 feet and the mainsail up to 11 feet should be efficient and powerful.
  2. This two feet of greater force at the lowest level should enable all crews to sail faster and higher in winds up to 12 knots, and determined crews to windward plane as a routine in strong conditions with the upper sails twisted off.
  3. The upper mainsail will look like the top of a 49er mainsail. Because the topmast is too stiff we will have to fudge the flattening with battens, but we have done this before.
  4. When vang sheeted with light sheet tension the broader upper sail will yield if it is given a chance with light springy muscles. It is possible that an internal halyard will make a detectable difference. I am advised that it often does - we will never know if we do not try.
  5. Offwind and downwind the extra area up high will give more speed particularly in light unsteady conditions. It will of course benefit heavier crews.

All positive suggestions welcome. If they are negative - stick them onto your mirror.

Frank

Notes: 

  1. This development project is line with the motion passed at the World Council meeting in Victoria in 2003, which endorsed the establishment of a development committee and investigation of possible changes to the Tasar, followed by a report to the World Council.  Any changes to the class rules will go through the normal approval process, which now includes approval by ISAF. 
  2. Franks thoughts on how to modify the rotation lever to work with the cuff are here.

Richard Spencer

2005/02/05

 

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